Matt Saccomanno, the Co-Founder of Masa Tool and inventor of the Microconic Workholding sytem will talking about process innovations in the metalcutting manufacturing industry during the International Manufacturing Technology Show, IMTS, in September at McCormick Place in Chicago, IL.
Swiss-type CNC machines have gained in capability and demand as the machined components they produce are trending toward higher precision and micro-sized features. As the machines have become more sophisticated, the underlying basics of workholding remained unchanged until recently.
This presentation is an overview of new developments as well as traditional approaches with relevance to today’s highly capable sliding headstock “Swiss-type” CNC turning centers. The goal is to summarize best-practices for optimizing use of both main and sub-spindle to maximize productivity and overall equipment effectiveness. The material presented is useful for machinists, CNC programmers, tool crib personnel, manufacturing engineers, estimators, and hands-on managers.
If you would like to reserve your spot in this technical presentation and discussion please click the below button.
The Microconic Workholding system was featured at the Marubeni Citizen-Cincom of New England booth at the Eastec 2017 Machine Tool Show!
Marubeni Citizen-Cincom is the exclusive New England distributor for Citizen Cincom Swiss style lathes and Miyano Multi Axis turning centers as well as ne of our premier distributors of the Micorconic Workholding system
About the CINCOM L20 Low Frequency Vibration (LFV)
State-of-the-art LFV is a widely applicable cutting technology designed to avoid the problem of spiraling chips, entanglement of chips and built-up edges. Benefits include increased cutting tool life, reduced heat generation and reduced power consumption.
The popular Citizen CINCOM L20 series sliding headstock lathes are now available with Low Frequency Vibration (LFV).
This widely applicable cutting technology – able to handle a broad range of machining shapes and materials – is ideal for cutting difficult-to-cut materials. The state-of-the-art LFV suppresses various risks associated with these materials, such as entanglement of chips and built-up edges.
Depending on the material being cut, a variety of problems can be caused by chips getting entangled with each other, including increased cutting resistance, scarring, changes in the texture of the machined surface, tool nose damage, and built-up edges due to cutting heat. In LFV cutting, “air cutting” time prevents the machining temperature from rising, which both prolongs tool lives and gives relief from various problems caused by chips.
Productivity's 2017 Oktoberfest Tool Show website is live! Check out this year's Oktoberfest Tool Show, being held from September 26-28 at Productivity Inc, Plymouth, MN.
Masa Tool is very excited to again participate in Productivity Inc's 19th Oktoberfest Tool Show. We're looking forward to showcasing our Microconic Workholding sytems for swiss style CNC lathes at their marvelous facility.
Matt Saccomanno, CEO of Masa Tool, and the inventer of the Microconic system will be on hand with our regional managers for the area, High Tech Industrial, to answer all of your technical & applicaiton questions. Let's get productive!
Productivity's Oktoberfest Tool Show gives you more tools to help grow your business with over 40 machine tools and technologies on display as well as over 80 tooling lines on display! See the newest machine and tooling technologies, witness live machine demos and attend one of 12 informative seminars.
Show hours are 8:30 am to 6:00 pm daily. Go to http://www.productivity.com/oktoberfest-tool-show/ for more details and to register.
Let us know you're going by clicking the JOIN button HERE!
Masa Tool is introducing its Microconic workholding system for use in subspindle Swiss-type machine operations, enabling the operator to switch operations from the main to the subspindle so that usage is balanced.
Masa Tool is introducing its Microconic workholding system for use in subspindle Swiss-type machine operations, enabling the operator to switch operations from the main to the subspindle so that usage is balanced. This capability is said to reduce cycle time in ways that are not possible with conventional collets.
The Microconic system consists of two primary components: a cartridge that fits in the machine’s standard TF20, TF25 or 5C collet closer, and the collet itself, which fits into the cartridge. Each cartridge model has a solid extended nose and can accept both regular and over-grip collets. The over-grip collets open up to 0.157" (4 mm) larger than the clamping diameter.
The Microconic cartridge’s extended nose design directs all of the chucking pressure directly over the workpiece for concentricity and rigidity. Total indicated runout (TIR) for the Microconic system is guaranteed at 0.0002" (5 µm) at the workpiece, absent any runout introduced by the machine structure or other elements of the setup. The system capacity ranges from 0.008" to 0.394" (0.2 to 10 mm) in diameter, with all sizes available from stock.
The Microconic system will be able to do things that are impossible
Our regular MicroconicTM collets help reduce cycle time by allowing a rm grip on the workpiece without causing damage, and yet holding it much more rigidly than any other collet on the market.
You’ll be able to do heavy machining operations in the sub spindle, such as blind hole broaching, that would not have even considered in the past. Now you can switch ops from main to sub!
Set ups are quicker and more repeatable with Microconic.
You can document the micrometer-adjust collet closure in your set up plan using our Micrograd Face Dial Wrench and it’s going to repeat to the same clamping pressure each and every time, regardless of operator skill and without relying on “feel”.
You can calibrate your spindle accuracy with the MicroconicTM cartridge by using it as a precision cylinder gauge.
When that is good, EVERY Microconic collet will run within .0002” TIR: There’s no ddling and swapping collet after collet looking for a “good” one. Set ups go smoothly and predictably.
The Microconic collets fit into our cartridge to hold the workpiece with great precision and rigidity. Unlike traditional extended nose collets our unique design and closing action is inherently more accurate and consistent.
The clamping force is directly over the workpiece at the end of the collet. The origin of the word “Microconic”, alludes to the precise way in which the collet closing taper is formed to cancel the effects of heat treat warp and grind tolerances. As a result, it provides industry- best concentricity every time.
Download or View the 2017 Masa Tool Microconic Catalog:
You can check out our segment starting at 8 minutes into the video! We want to extend a very big thank you to Marubeni Citizen for putting our system as a feature of their very latest in technology!
We discussed that many many people had just given up on trying to find a solution for balancing out production between the main spindle and the sub-spindle years and years ago. We where even more excited than most of the people that stopped by our booth to learn that we had indeed invented something that fixes the problem!
A big thank you to the folks at AMT and IMTStv who interviewed us at the show for the big screen!!
"If you manufacture small parts, you have to see this microconic system, it's no ordinary collet! Check out what we found in the west hall at Microconic by Masa Tool's booth W-2232!" Watch more videos at IMTS.com/IMTSTV
Masa Tool has developed the Microconic™ system specifically for holding workpieces from Ø0.15mm to 10mm (Ø0.006" to 0.390") in any machine that has a collet-type chuck.
The system consists of two major components: The Microconic™ cartridge, which fits into your CNC machine spindle replacing the standard 5C, TF20 or TF25 collets, and the Microconic™ collet, which fits in the Microconic™ cartridge.
The Microconic™ system has unsurpassed concentricity: Our manufacturing tolerance is 3µm (.0001") and we guarantee our cartridges to be within 5µm (0.0002") in production use in your machine.
The Microconic™ system works with either draw-type or push-type standard collet systems that are in any machine.
The Over-grip collet capabilities of Masa Microconic™ System, introduces a whole new world of time saving opportunities awaiting. Our Overgrip Collets open up to 4mm (0.157") diameter larger than the clamping diameter.
On Sunday, we where interviewed on IMTStv and had some time to talk to the great folks from AMT about our Microconic system technology and where heard from people that we where on the big screen throughout the show.
We're keeping an eye on YouTube to see it and we'll be sure to share it here when we find it. :-)
We really can't express enough thanks to the folks over at Citizen for using our Microconic system on their new L20 machine with low frequency vibration technology that was on display in their booth. The application engineers sent quite a few people over to our booth once they saw it in the machine!
Be sure to keep an eye our for some articles in some pretty big name magazines in the next few months. We're now on the look out for some application stories for them based upon the success you've had with our product. If you have a story to tell us be sure to leave it in the comments below or contact us so we can get all the details!
Harry Moser form the Reshoring Initiative visited us!
Some pictures from our IMTStv interview. It was a busy week meeting lots of new customers!
Here you will find the latest press releases, news coverage and technical information about our Microconic™ system
APT Machine Tools
Ejection Guide Sleeve
High Tech Industrial
Machinery Trade International
Metal Cutting Corp
Modern Machine Shop
Next Generation Tooling
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