NEW Masa Tool offers a Comprehensive Range of Microguide EGS™ Ejection Guide Sleeves in Different Materials
The standard Microguide EGS is made of brass. Masa Tool has expanded the standard offer of Microguide EGS to include a selection of both Plastic and Stainless Steel versions.
A critical aspect to using over-grip collets is to make sure the part is ejected reliably when it is completed being machined. Due to the wide opening of the over-grip collets, parts can get jammed in the collet slot. As a result, the collet will be damaged or break when it is closed.
Every Microconic over-grip collet is supplied with a blank Microguide EGS ejection guide sleeve that you can drill to size to fit your specific part to enable the finished part to be ejected consistently without damage to the over-grip collet. The EGS is meant to be drilled through with a loose-fitting hole that will support and help guide the workpiece as it is ejected from the collet. Users can customize the Microguide EGS to match their specific workpiece and method of ejection.
EGS10-XX, Ejection Guide Sleeves - Currently available in all materials & sizes below:
EGS10-01 for UM10W-(ALL) 360 Brass
EGS10-02 for UM10V-(ALL) 360 Brass
EGS10-03 for UM10W-(ALL) 303 Stainless Steel
EGS10-04 for UM10V-(ALL) 303 Stainless Steel
EGS10-05 for UM10W-(ALL) Acetal (Delrin)
EGS10-06 for UM10V-(ALL) Acetal (Delrin)
EGS10-07 for UM10T-20 to -240 360 Brass
EGS10-08 for UM10T-245 to -325 360 Brass
EGS10-09 for UM10T-330 to -420 360 Brass
EGS10-10 for UM10T-425 to -530 360 Brass
EGS10-11 for UM10T-535 to -635 360 Brass
EGS10-12 for UM10-(ALL) 360 Brass (15mm length rear extension)
We also have a special type of guide sleeve blank designed for very long parts like this, which extends out the back end of the collet about 1/2" further to give some support.
They are our part number EGS10-12.
OCEANSIDE, CA - Masa Tool has just released the newest product in the Microconic line of cartridges for swiss machine workholding. The NEW push type F201M10 Cartridge replaces the Tornos F20-201 collet in your CNC spindle. This enables you to use our Microconic collets to achieve concentricity guaranteed to be within 5µm (0.0002") in production use.
The F201M10 Cartridge is a micro-workholding system for use in high precision, small diameter CNC turning applications which enables you to move more work to the sub spindle operations and reduce cycle time.
The F201M10 Cartridge is compatible with spindles that accept F20-201 collets including DIN 136E, Meister Swiss 136E, Schaublin F20 (76-201), Southwick & Meister F20-201, KEB (MasWerks) MC20-201, Hardinge F20-201 / 4709 collets.
Masa’s Cartridge and Collet assembly is designed to vector the chucking force directly over the holding surface. This means that the chucking force can be reduced while at the same time the holding power is increased. This opens up the possibility of moving part operations to the sub-spindle and dramatically reducing cycle time. 20% ~ 40% cycle time reduction is commonly achieved.
F201M10 Cartridge Features
Set ups are quicker and more repeatable with Microconic™. You can document the micrometer-adjust collet closure in your set up plan so it's done the same every time, regardless of operator skill and without relying on "feel".
How to use the Micrograd™ Face Dial Wrench
For a complete set of instructions please see our installation procedures for more details on how to set up and replicate your clamping pressure on every machine in your shop.
OCEANSIDE, CA. Masa Tool has expanded their line of Microconic over-grip collets to include a new style called a "T-type." The T-type over-grip collet has a longer gripping surface than the original W-type. We designed it specifically for longer parts such as bone screws with wide pitch threads.
But, in some cases, with longer parts, the land width "B" needs to be longer to support the workpiece properly.
Masa's new T-type collet provides the solution for longer workpieces
Typically with over-gripping applications, a shorter land length/clamping pad length/grip length is desired because of limited space available to hold the workpiece behind the enlarged head or flange that it is reaching over. That is what our original W-type collet was optimized for.
However, with longer parts, with more surface area for clamping and gripping room, a longer land length is often preferred to provide more stability to support the longer length workpiece.
Microconic T-Type Over-grip Collet features
If you've tried other companies overgrip collets with poor results, Microconic over-grip collets will allow you to do things you might have thought impossible!
Due to the extreme opening capability of our overgrip collets , workpiece ejection must be very reliable to prevent a part from becoming stuck in the slots of the collet. Therefore we have developed the Microguide™ ejection guide sleeve to prevent parts from falling inside the collet instead of ejecting into the part catcher.
The Microconic Workholding system was featured at the Marubeni Citizen-Cincom of New England booth at the Eastec 2017 Machine Tool Show!
Marubeni Citizen-Cincom is the exclusive New England distributor for Citizen Cincom Swiss style lathes and Miyano Multi Axis turning centers as well as ne of our premier distributors of the Micorconic Workholding system
About the CINCOM L20 Low Frequency Vibration (LFV)
State-of-the-art LFV is a widely applicable cutting technology designed to avoid the problem of spiraling chips, entanglement of chips and built-up edges. Benefits include increased cutting tool life, reduced heat generation and reduced power consumption.
The popular Citizen CINCOM L20 series sliding headstock lathes are now available with Low Frequency Vibration (LFV).
This widely applicable cutting technology – able to handle a broad range of machining shapes and materials – is ideal for cutting difficult-to-cut materials. The state-of-the-art LFV suppresses various risks associated with these materials, such as entanglement of chips and built-up edges.
Depending on the material being cut, a variety of problems can be caused by chips getting entangled with each other, including increased cutting resistance, scarring, changes in the texture of the machined surface, tool nose damage, and built-up edges due to cutting heat. In LFV cutting, “air cutting” time prevents the machining temperature from rising, which both prolongs tool lives and gives relief from various problems caused by chips.
This article originally appeared in the April 2017 issue of Today's Medical Developments.
It was the cover story entitled: "Micro-Precision Machining" by Elizabeth Modic
Microconic’s cartridge is made of exotic high-chromium tool steel, triple tempered and cryogenically treated to provide stable construction. All functional seating surfaces are ground with extreme precision on a one-piece, ultra-rigid body structure.
“The cartridge can be used as a calibration gage to verify the machine spindle accuracy,” Co-owner Chip Prescott notes.
Microconic collets are finished to exacting standards with a five-step grinding process that removes the effect of heat-treat warpage. Also, the proprietary Microconic form of the closure surfaces is inherently more accurate than traditional collets, providing for a greater full-accuracy working range.
Cartridges are available to fit in push-type dead-length collet closers and also draw-type closers: F20M10 (for TF20 collet replacement), F25M10 (for TF25 collet replacement), and 5CM10 (for 5C collet replacement). All of these cartridges use the same Microconic UM10 collets, with more cartridge sizes in development to be released soon.
Masa Tool is introducing its Microconic workholding system for use in subspindle Swiss-type machine operations, enabling the operator to switch operations from the main to the subspindle so that usage is balanced.
Masa Tool is introducing its Microconic workholding system for use in subspindle Swiss-type machine operations, enabling the operator to switch operations from the main to the subspindle so that usage is balanced. This capability is said to reduce cycle time in ways that are not possible with conventional collets.
The Microconic system consists of two primary components: a cartridge that fits in the machine’s standard TF20, TF25 or 5C collet closer, and the collet itself, which fits into the cartridge. Each cartridge model has a solid extended nose and can accept both regular and over-grip collets. The over-grip collets open up to 0.157" (4 mm) larger than the clamping diameter.
The Microconic cartridge’s extended nose design directs all of the chucking pressure directly over the workpiece for concentricity and rigidity. Total indicated runout (TIR) for the Microconic system is guaranteed at 0.0002" (5 µm) at the workpiece, absent any runout introduced by the machine structure or other elements of the setup. The system capacity ranges from 0.008" to 0.394" (0.2 to 10 mm) in diameter, with all sizes available from stock.
The below article excert originally appeared in Advanced Manufacturing magazine.
You can read the entire article at the title link at the bottom of this page.
Medical parts are often delicate, which can create problems when they are picked off with the subspindle for backwork. It is important but difficult to apply just the right amount of pressure to hold the part in the subspindle. And once the optimum gripping force is determined, it is not easy to communicate to other operators how the adjustment was made.
Machine tool accessory maker Masa Tool Inc. (Oceanside, CA) has developed a collet system that makes this process easier. The collet is set using a special tool with marked graduations that enable precise adjustments to the gripping force of the collet.
“You can document the micrometer-like adjustment for the collet closure in your setup plan,” said Matt Saccomanno, CEO. “It’s done the same way every time, regardless of operator skill and without relying on feel.”
One of the more challenging Swiss applications is making dental implants because of their small size. Saccomanno said that Masa recently helped a customer broach a dental implant on the subspindle with the Masa collet system holding only a small land. Considering how much force is applied to the workpiece during a broaching operation, this might have seemed impossible to accomplish.
The reason it is possible is that the Masa collet system applies the gripping forces directly over the area where the collet grips the part. The collet system has two main parts, a cartridge that replaces the standard machine collet and a smaller collet made by Masa that is installed into the cartridge. These components are held to a high accuracy and are made by Masa with proprietary grinding methods. Concentricity variation is held to 0.0002″ (0.005 mm).
“This particular broaching application used an over-grip collet,” Saccomanno said. “The process change moved an operation from the main-spindle to the subspindle and so allowed some simultaneous machining not possible previously. Before they used our system, the part was made entirely on the main spindle.”
An over-grip collet opens up to pass over a shoulder or some other feature on a part in order to grip the part past the shoulder. Masa makes over-grip collets that can open up to 4 mm over the chucking diameter. This is the largest difference in diameter in the industry and still holds 0.0002″ TIR, according to Masa.
Read the entire article by clicking the link below
Special Thanks to Mark Hurst from HiTech Industrial for bringing this application solution to their attention.
This article originally appeared in the April 2017 issue of Today's Medical Developments.
It was the cover story entitled: "Micro-Precision Machining"
Matt Saccomanno’s Microconic collet-type workholder for small part machining was inspired by his experience in a Swiss screw-machine job shop.
By Elizabeth Modic
Here you will find the latest press releases, news coverage and technical information about our Microconic™ system